Fully Biological Wastewater Treatment: The Fixed-Bed Process for Stability

AQUATO® 3K-PLUS

At AQUATO®, we introduce the 3K-PLUS: a reliable small WWTP that ensures consistently high purification performance through the proven fixed-bed process.

It is one of our biofilm systems and offers exceptional operational stability, even under low-load conditions and at low external temperatures. The system contains no in-tank mechanical components, utilizes wear-free tank components made from recyclable materials, and ensures maximum long-term operational safety. It is ideal for new construction or retrofitting into existing three-chamber systems

  • Components Made from Recyclable Materials

  • Consistently High and Reliable Purification Performance

  • Reliable Operation Under Low-Load Conditions

  • Easy Retrofitting into Existing Systems

  • Optimal Purification Performance Starting at 1 Person

Variant


Einbau-, Betriebs- & Wartungsanleitung AQUATO® 3K-FLOW

PDF | 6.08 MB

Zulassung Z-55.8-735

PDF | 3.57 MB


AQUATO® 3K-FLOW

Scope of Delivery

Every AQUATO® system is delivered complete with all necessary components for smooth and reliable operation. The technology, including the control unit and compressor, is conveniently located in a dry, easily accessible area outside the tank. A comprehensive solution for fully biological wastewater purification.

How Does the Fixed-Bed Process Work?

The Fixed-Bed Process (FB) is a proven, continuously operating method for biological wastewater treatment. It utilizes fixed-bed media where microorganisms settle to form a stable biofilm. The wastewater is then gradually passed through several chambers for step-by-step purification.

This process is simple, robust, and low-maintenance. Since the majority of biological degradation occurs directly on the fixed-bed media, the plant ensures highly stable operation, even with fluctuating loads.

Sampling takes place during the final clarification phase.

Pre-Clarification: Coarse and settleable components are removed in the first chamber to reduce the load on the subsequent biological process.

Biological Treatment (Fixed Bed) Pre-treated wastewater flows through the fixed-bed media. The settled microorganisms degrade pollutants, and intermittent aeration further supports the process for highly efficient treatment.

Final Clarification: The treated wastewater is separated from biofilm residues and activated sludge in the final chamber, then flows to the discharge. Settled solids are returned to the system.

How Does the Fixed-Bed Process Work?

The Fixed-Bed Process (FB) is a proven, continuously operating method for biological wastewater treatment. It utilizes fixed-bed media where microorganisms settle to form a stable biofilm. The wastewater is then gradually passed through several chambers for step-by-step purification.

This process is simple, robust, and low-maintenance. Since the majority of biological degradation occurs directly on the fixed-bed media, the plant ensures highly stable operation, even with fluctuating loads.

Sampling takes place during the final clarification phase.

Pre-Clarification: Coarse and settleable components are removed in the first chamber to reduce the load on the subsequent biological process.

Biological Treatment (Fixed Bed) Pre-treated wastewater flows through the fixed-bed media. The settled microorganisms degrade pollutants, and intermittent aeration further supports the process for highly efficient treatment.

Final Clarification: The treated wastewater is separated from biofilm residues and activated sludge in the final chamber, then flows to the discharge. Settled solids are returned to the system.

Dieses Verfahren ist einfach, robust und wartungsarm. Da der biologische Abbau überwiegend auf den Festbettkörpern erfolgt, arbeitet die Anlage auch bei schwankender Belastung sehr stabil.

Die Probenahme erfolgt in der Nachklärung.

Tanks

Sampling

Outdoor Columns & Installation Options

Smart Tools and Extensions: Digital Intelligence for Your Wastewater System

Expand the functionality of your AQUATO® wastewater treatment plant systems with our intelligent tools and modules. We provide customized solutions for advanced control, comprehensive monitoring, and optimized efficiency.

Control

Smart Extensions

K-PILOT 2.4

Newly developed control for maximum flexibility and long service life.

Wi-Fi Direct

Convenient wireless access and wireless updates.

Makes your K-PILOT 2.4 IoT-enabled for remote access and cost savings.

Control

K-PILOT 2.4

Newly developed control for maximum flexibility and long service life.

Wi-Fi Direct

Convenient wireless access and wireless updates.

Smart Extensions

Makes your K-PILOT 2.4 IoT-enabled for remote access and cost savings.

Additional Treatment Stages

H-Modul

Chemical-free UV disinfection for maximum hygiene and water reuse.

CL-Modul

Cost-effective chlorine disinfection to meet specific requirements.

P-Modul

Effective phosphorus elimination to protect sensitive water bodies.

C-Modul

Stable nitrogen removal even with fluctuating plant loads.

H-Modul

Chemical-free UV disinfection for maximum hygiene and water reuse.

CL-Modul

Cost-effective chlorine disinfection to meet specific requirements.

P-Modul

Effective phosphorus elimination to protect sensitive water bodies.

C-Modul

Stable nitrogen removal even with fluctuating plant loads.

FAQs

You have questions? We have answers!


The Fluidized Bed Process utilizes special carrier media where cleansing microorganisms settle to form a stable biofilm. This ensures excellent purification performance, even when facing strong inflow fluctuations and sustained low-load operation.


No, the AQUATO® 3K-FLOW system operates without any energized or mechanically stressed components inside the tank or wastewater area. This maximizes operational reliability and simplifies maintenance.


Yes, the 3K-FLOW is perfectly suited for retrofitting. It can be installed in existing concrete tanks that comply with DIN 4261 and feature a three-chamber layout. Custom adaptation to accommodate older tank sizes is also possible.


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